Adaptive Robotics: robot systems that adapt flexibly to new conditions

Schwenkarmroboter bauen Chip
© Fraunhofer IIS, Foto: BLEND3 Frank Grätz
Drei Schwenkarmoroboter arbeiten durch adaptive Robotik effizienter.

Today, there are already over four million industrial robots operating in factories around the world, almost 300,000 of them in Germany – and this robotic workforce continues to grow rapidly. Yet the performance of these robots is reliant on their underlying programming. The usual approach involves defining trajectories within the workspace, translating these trajectories into programs, and executing them on the robot using a programmable logic controller (PLC). Although this method is highly transparent and ensures excellent repeatability, it lacks flexibility and is not readily adaptable to a changing environment.

The answer lies in adaptive robotics, which allows robotic systems to adapt flexibly to new circumstances. Instead of hard-coded trajectories, adaptive robots operate based on real-time data, using internal information such as joint angles or forces as well as external sensor data from cameras, laser scanners, radars, or positioning tags. Additional sensor technology and intelligent data processing enable the robots not only to handle hard-to-automate tasks but also to reduce programming times, expenditure on safety devices, and need for mechanical engineering design. Adaptive robotics makes industrial processes not only more versatile but also more economical.

Our Services in Adaptive Robotics

We provide you with individual advice and assistance with the conception, integration, and setup of adaptive robotic systems and offer you the following services:

  • Feasibility studies for complex industrial automation tasks
  • Creation of digital twins for existing robotic systems
  • Creation of system concepts for setting up adaptive robot cells
  • Targeted sensor integration into existing robotic systems
  • Individual training of AI models for manufacturing and assembly tasks
  • Integration of customer-specific interfaces into existing robotic systems
  • Identification of dynamic robot parameters to enable digital twins

Contact us for an individual offer

Added Value of Adaptive Robot Control

Schwenkarmroboter und zwei Wissenschaftler
© Fraunhofer IIS, Foto: BLEND3 Frank Grätz
  • Time and cost savings in the event of production changes or a wide variety of products 
  • Robustification and reduced need for mechanical engineering design thanks to the robots’ adaptability to changing conditions
  • Time savings in commissioning thanks to process testing with a digital twin 
  • Early detection of damage to robots and machines thanks to targeted integration of sensors and data analysis using a digital twin

References and further info

On-demand Webinar: Enhancing Industrial Automation - Perception Solutions for Adaptive Robotics and Beyond

On-demand Webinar: Evaluating LLM Agents - Metrics, Methods, and Practical Examples

Reference project

VERITAS - Industry automation

VERITAS provides the basis for optimizing the design and operation of autonomous, self-organizing and dynamically collaborating smart machines for digitalized production.